10th Gen Solid Axle Conversion

Discussion in 'Under Construction' started by A7X, Aug 27, 2011.

  1. A7X

    A7X Full Access Member

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    Well here it is, Long story short... I wasn't happy at all with my IFS setup

    So I started brainstorming :hmm: takin measurements, designing parts on the CAD program, fabbin parts, having parts bent and collecting the necessary parts to get the project goin...

    I drove 13.5 hours in one day to pick up a set of black steel wheels in Connecticut, a set of dana 60 axles in Pennsylvania, and a set of front leaf springs from western Massachusetts
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    Then I parked er, put er up on blocks and started unbolting all the Rough Country 5" lift components and ripped em out from under er with much satisfaction
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    Here you can see I stripped off all the IFS bracketry off the frame
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    Took the front end down to bare shiny steel, Primed and painted
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    Time to Roll the axle under er
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    Slugged the frame with some DOM tubing that I had my buddy machine on the lathe to accept the bushing size I chose to use, bolted up the shackles (yup that's 3/8" steel cross braced with 3/4"), welded the front spring hanger in and bolted the leafs to the new parts
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    haha sittin on 33s up front and 39s in back
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    Swapped the front tires to the black steelies out in the yard with a couple pry bars. No suspension lift in the rear yet
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    Oooo! Pretty brakes Haha
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    Welded in some shock towers, bumper's not bent it's unbolted haha
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    A simple set of shackle flip brackets to lift the rear Plus a set of 4" blocks
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    And thats pretty much it! A drop pitman arm, a DOM drag link with a high steer arm. New Brake lines (stainles brake hose and hardline front to rear) and some other misc stuff I'm sure I'm forgeting

    It was quite a bit of work between designing, and performing the labor necessary to get the project done but it was well worth it!!!! No regrets and I love every minute of drivin er!!

    Did it all right in the driveway by myself with some hand tools, torches and a welder. All done clean and seamless out of 1/4" and 3/8" steel. I've gotten the front tires a foot off the ground a few times for a tough love test and she loves it haha

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    Last edited: Aug 27, 2011
  2. Big'un

    Big'un BillyBadAss

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    :drool: come do mine
     
  3. A7X

    A7X Full Access Member

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    Hahaha, when I was done with my front I didn't even want to look at a wrench for a month!
     
  4. c418

    c418 Full Access Member

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    that truck's a beast. nice work!
     
  5. Eric of Memphis

    Eric of Memphis Full Access Member

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    That is deff some good work.

    Sent from my SGH-T959V using Tapatalk
     
  6. agjake11

    agjake11 Suck my tailpipe

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    Very nice work man
     
  7. 01f1502wd

    01f1502wd going up? yes i am.

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    Nice work sir!!! Whats in store for the rear?


    And boom goes the dynamite.
     
  8. KingRanchDiesel

    KingRanchDiesel Full Access Member

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    that looks real nice
     
  9. LightDuty

    LightDuty Full Access Member

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    Damn dude, looks great. Nice work:peace:
     
  10. yz85rider2002

    yz85rider2002 Lowered Life

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    awesome man. i want to do a SAS in my 07
     

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