How to repair a headlight socket connector

Discussion in 'Other Vehicles' started by Roush PSD Interceptor, Feb 8, 2013.

  1. Roush PSD Interceptor

    Roush PSD Interceptor 7.3L Straight Piped Diesel

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    Headlight 9003 type was out last night on the Mazda Tribute.
    This morning I found the socket connector had melted from a poor connection.
    Bought a new socket #85810 $2.99 + tax.

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    Nearly melted the light green copper ground wire off the
    factory crimp connector.

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    Looking at the back of the connector ground is top center,
    left is low beam, right is high beam.
    Tools used:

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    [​IMG]

    Soldered the low beam wire first. Remember to put heat shrink on the wire
    first before connecting and soldering.

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    All three wires soldered and heat shrinked.

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    Wire loom and Scotch 88 electrical taped harness.

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    Make sure the female connector's wrap aroung tangs are bent downward to
    contact the male tabs on the headlight bulb.
    Don't forget Dielectric grease on the terminal connectors.

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    Last edited: Feb 8, 2013
  2. ak_cowboy

    ak_cowboy Penguin Hunter

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    Nice writeup :peace:
     
  3. iowaredneck

    iowaredneck Administrator

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    Bravo

    sent from area 51
     

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